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Manufacture of Precision machined components- Metals and Composites
  Established in 1991, this division of IPMCmanufactures precision-machined components including import substitute products/assemblies for various engineering and allied industries. In 2016, the company added a new facility in Vadodara to cater to a defense order by procuring a one-of-a-kind 6 Axis CNC Turnmill for its high value precision jobwork.

Over the years, the company has developed and supplied many import substitute assemblies, sub-assemblies and other components for customers such as Asea Brown Boveri Ltd., Bombardier Transportation Ltd, L&T, Dairy Industries etc.

The company ensures highest consistency in its products in order to fulfill the customer’s requirements and expectations. Various innovative processes and techniques aare employed to attain the high quality and performance of the products at an optimum cost.

What Differentiates Us?

  • Technical Expertise
  • The core technical team of IPMC has over 30 years of experience in machining, along with enough exposure to various industries in handling different projects. This enables the team to view a challenge from different perspectives.

  • Infrastructure
  • With a state-of-the-art corporate house in Vadodara, the company has 2 factories dedicated to precision machining jobs with enough physical space to add atleast 30 more CNC machines in the future.

  • Customized Solutions
  • The product development phase is considered one of the most important phases.  The team of engineers analyse each machining work based on its machining time, special tools requirement, development of fixtures and quality checks. A major emphasis is given to studying the material properties, especially for composites.

  • Ability to Handle Composites
  • The technical team of IPMC is also involved in manufacturing raw materials for Carbon Fibre and Glass Fibre composites which are used in defence applications. The team has a thorough knowledge on the structure of various types of composites and understands the technicality and difference in handling such materials.

  • Professionalism
  • The company is in the process of obtaining an ISO 9001 certification for quality management. The production team maintains very detailed documentation for the various processes and also shares it with its customers. This enables the company with its root cause analysis of its rejected components.

  • Quality Procedures
  • The company follows very stringent quality procedures with timely calibration of its measuring instruments. All instruments are calibrated by NABL Laboratories.


Capabilities :

  • Customized machining solutions for each client
  • Development of substitute products  by understanding utility
  • Sourcing wide range of materials/metals to be machined
  • Know-how of handling all types of metals and composites(CFRP,GRP)
  • Detailed Documentation of process steps and quality checks
  • Jobwork involving usage of special purpose machinery

Products :

  • Carbon Fibre and Glass Fibre Air Frames from Defence Industry
  • Shock Absorber Assemblies
  • Dilo Coupling Assemblies
  • Radio Frequency Flange Assembly
  • Assemblies for Switchgear Industries
  • Assemblies for Atomic Energy
  • Assemblies for Gear Pumps for Dairy Industries
  • Load Cells for Digimatic Weighing Machines
  • Vacuum Circuit Breaker components

Industries Served :

  • Oil & Gas Industry
  • Switchgear Industry
  • Atomic Energy
  • Defense Industry
  • Dairy Industry
  • Automobile Industry
  • Aerospace Industry


Machinery
 
NAME OF MACHINE MODEL & MAKE MACHINE SPECIFICATION
1 CNC TURNMILL Alfa Systems Turning:
X Axis- 690 mm
Z Axis- 2800 mm
Milling:
X Axis- 2800 mm
Y Axis- 80mm
Z Axis- 800mm
B Axis- Manual
C Axis- Automatic
2 VMC VF-3
HAAS USA
X Axis – 1016 MM
Y Axis – 508 MM
Z Axis – 600 MM
3 HMC MAZZAK X Axis – 1000 MM
Z Axis – 850 MM
Y Axis – 850 MM
4 VMC
WITH FOURTH AXIS
VF-1
HAAS USA
X Axis – 506 MM
Y Axis– 406 MM
Z Axis – 506 MM
5 CNC LATHE SMARTURN
LMW
MAX.TURNING DIA-180 MM
TURNING LENGTH – 250 MM
6 UNIVERSAL MILLING MACHINE FP-1
DECKEL
GERMANY
X Axis – 310 MM
Y Axis – 200 MM
Z Axis– 200 MM
7 LATHE MACHINE RUSSIAN CENTRE HEIGHT – 190 MM
BED LENGTH – 1500 MM
BED WIDTH – 250 MM
8 LATHE MACHINE SAMRAT CENTRE HEIGHT – 180 MM
BED LENGTH – 1000 MM
BED WIDTH – 230 MM
9 LATHE MACHINE SAMRAT CENTRE HEIGHT – 180 MM
BED LENGTH – 1000 MM
10 BEND SAW MACHINE SAGAR 6” CAPACITY
11 DRILLING MACHINE VPM ¾” CAPACITY